Factories area monitored by ChangeAIQ

Machine areas · Panels · Workstations

Machine areas, panels and workstations verified between shifts.

Shift handover usually relies on a note. ChangeAIQ gives it a photo record: what stood where, which panel was open, what was left behind, and what changed since the last shift.

Per shift

documented handover

Photo proof

on every deviation

Seconds

per station to scan

What goes wrong today

The change happens long before anyone sees it.

  • Handover notes are subjective and quickly out of date.
  • Guards left open or tools left in a machine are found too late.
  • 5S standards drift without anyone noticing week to week.
Factories environment

Example

Baseline vs. scan, side by side.

The left photo is what you taught ChangeAIQ. The right one is a later scan, with every change boxed and named on the image itself.

Factories baseline photo
Baseline — station set for production
Factories scan with detected changes highlighted
Shift change — three deviations
MissingNewChangedUnchanged

What it detects

Trained on the details of factories.

Machine state

Open guards, doors and panels are recognised as changed against the standard state.

5S drift

Objects outside their marked position are flagged so standards hold between audits.

Left-behind items

New objects on a station — tools, cups, parts — are spotted before the line restarts.

How it works

Four steps, one phone.

Illustration: photograph the area, AI reads every object, two visits are compared, an alert is sent

Step 1

Set the standard

Photograph each station in its correct, production-ready state.

Step 2

AI learns the layout

Machines, carts, tools and free floor space are identified and remembered.

Step 3

Scan at handover

One photo per station at shift change — takes seconds per area.

Step 4

Hand over with evidence

The next shift starts with a list of deviations and a photo of each one.

In practice

Write the rule the way you would say it.

Area

CNC cell 4

Your rule

"Alert me if a machine panel is open at shift end"

Alert

Panel door open on CNC cell 4 at 22:03.

Area

Assembly bench 2

Your rule

"Alert me if tools are missing from the bench"

Alert

Torque wrench missing from bench 2.

Area

Line walkway

Your rule

"Alert me if anything is parked in the walkway"

Alert

Cart blocking walkway near station 7.

Try it on your own factories area.

One photo sets the baseline. The next photo tells you what changed.

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